Vers-E-Stax - Copper Glow Technologies

All-Electric · CGT Flagship Machine

Copper Glow Technologies

Electric Tote Stacker & Destacker

High-speed, servo-driven tote stacking and destacking — no compressor, no air dryer, no pneumatics. Just clean, precise, all-electric power that plugs into any facility and runs.

Request a Quote → vs. Pneumatic ↓

CGT · Vers-E-Stax · Production Unit

Why Vers-E-Stax

Engineered for the Real World

Built to drop into tight spaces, retrofit onto existing lines, and keep running with minimal upkeep. Here’s what makes Vers-E-Stax different from every pneumatic solution on the market.

⚡

100% All-Electric Drive

Precision servo motors replace every pneumatic cylinder. No compressor to size, no air dryer to maintain, no hidden energy costs from leaking airline fittings.

🔌

Simple Power-In

Accepts 1-phase or 3-phase power — whatever your facility already has. Plug in and run. No specialty compressed air infrastructure required.

📦

Compact Footprint

Designed for tight retrofits and space-constrained facilities. Installs where full pneumatic systems simply won’t fit without major reconfiguration.

🔧

Quick Tote Changeover

Versatile tooling supports rapid format changes between tote sizes — no machine redesign, no new equipment order, no engineering delay between SKUs.

📈

Up to 20 Totes / Min

High-speed servo motion keeps pace with demanding fulfillment and distribution line throughput without sacrificing positioning repeatability.

🛠️

Minimal Maintenance

Servo-electric systems have dramatically fewer wear parts than pneumatic alternatives — fewer seals, fewer cylinders, fewer surprises. Less PM, more uptime.

Cable Management

Servo Driven

Linear Actuator

Mechanism Detail

Precision Servo Gripping System

The heart of the Vers-E-Stax is its servo-actuated gripping mechanism — engineered to handle a wide variety of tote geometries reliably at full speed, cycle after cycle.

🎯

Repeatable Positioning

Servo control delivers the exact same grip position every cycle — no drift, no inconsistency from air pressure variation like pneumatic systems.
🔄

Multi-Format Tooling

Swap tote sizes quickly without redesigning the machine. Versatile tooling accommodates a wide range of tote dimensions with minimal changeover time.
💪

Built for Sustained Load

Engineered to handle the mechanical demands of high-cycle stacking and destacking at up to 20 totes per minute, across full production shifts.
🧹

Clean Cable Routing

Integrated cable management keeps the mechanism tidy, reduces snag risk, and makes inspection and servicing straightforward when needed.

Side by Side

Electric vs. Pneumatic

Is your facility still running a pneumatic tote destacker? The compressor and air dryer alone add up fast — and that’s before the first maintenance call.

⛔ Old Pneumatic System

✕
Requires industrial air compressor — capital cost plus ongoing maintenance
✕
Air dryer mandatory to prevent moisture damage and contamination
✕
Compressed air leaks silently drain energy costs year-round
✕
Large footprint — hard to retrofit into existing line configurations
✕
Tote size changes often require a full machine redesign or new equipment
✕
Cylinder wear, seal degradation, and fittings add maintenance burden
✕
Compressor failure takes down the entire stacking operation

⚡ Vers-E-Stax

✓
Just plug in — 1-phase or 3-phase, no compressor required
✓
All-electric servo eliminates moisture, air quality, and drying concerns
✓
Servo motors draw power only when in motion — no idle energy waste
✓
Compact frame fits retrofit and space-constrained line installations
✓
Versatile tooling enables fast tote format changeovers in minutes
✓
Fewer mechanical wear components — lower scheduled maintenance burden
✓
No single-point infrastructure failure — each servo axis is independent

Technical Specifications

Machine Specifications

Core performance and configuration parameters for the Vers-E-Stax. Contact CGT for custom configurations, voltage requirements, and integration support.

Parameter	Specification	Notes
Maximum throughput	20 totes / min	Stacking and destacking modes
Drive technology	All-Electric Servo	Zero pneumatic components
Power input	1-Phase or 3-Phase	Standard facility power accepted
Tote compatibility	Multi-format	Quick-change tooling system
Operation modes	Stack + Destack	Both modes supported
Infrastructure required	Power Only	No compressed air needed
Footprint	Compact	Retrofit-friendly design
Maintenance profile	Minimal	Fewer wear components vs. pneumatic

Applications

Where It Works

Vers-E-Stax is built for anywhere totes need to be stacked or destacked reliably at high speed.

E-Commerce Fulfillment

High-volume order fulfillment lines where tote cycling rate directly impacts throughput capacity.

Distribution Centers

DC inbound and outbound sortation lines requiring reliable, repeatable tote handling at scale.

Convenience Distribution

Fast-moving convenience and grocery distribution networks where high-speed tote cycling keeps pace with tight fulfillment windows.

Manufacturing Lines

In-process tote management between production cells requiring consistent, repeatable cycle times.